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Sponge cushioning material Product List

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[Processing Example] Cushioning Material for Parts Transport

[Processing Example] Cushioning Material for Parts Transport

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case that responds to the request to "safely transport products without causing any damage." After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we perform cutting processing using a reciprocating cutter machine, adhere with tape, conduct inspection, and then ship. Our company stores materials and performs slicing processing in-house, allowing for overwhelmingly fast material procurement. 【Specifications】 ■ Material: 15 times expanded polyethylene foam ■ Attached to the box with adhesive and 608 tape *For detailed cases, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Sponge cushioning material

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Urethane wave sponge cushioning material

Urethane wave sponge cushioning material

The urethane is embedded in the back cover of the case and used as cushioning material. Please feel free to use it for wave-shaped sponge cushioning or car wash sponges.

By pouring sponge into the upper and lower two-tier rollers with uneven surfaces while cutting, it can be finished into a shape with such characteristics. The height and shape of the waves can also be varied depending on the unevenness of the roller. During manufacturing, it will inevitably produce an even number of raw materials. How about using it for the back cover of a case?

  • Cushioning material
  • Sponge cushioning material

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Urethane sponge cushioning material

Urethane sponge cushioning material

Urethane foam is an inexpensive and easy-to-process material. Sponge cushioning that protects against vibrations and impacts can be processed from just one piece.

ECS is a relatively inexpensive and widely used polyurethane foam. Bonding with the base plate is also possible. Our company can punch out materials ranging from thin ones to those about 100mm thick.

  • Cushioning material
  • Sponge cushioning material

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ECS (black) cushioning material for card holders, including assembly and adhesion.

ECS (black) cushioning material for card holders, including assembly and adhesion.

ECS (black) cushioning material for card holder, including assembly and adhesion.

We offer the production of cushioning materials for card holders using ECS sponge. The sponge shape is adjusted to fit the interior of cases or holders that store cards, resulting in an interior configuration that considers impact during insertion and removal as well as retention. ECS sponge is characterized by being lightweight and easy to handle, with a texture that is less likely to scratch the surface of cards. By combining partition shapes and groove shapes, it is possible to create a cushioning structure that can stably store multiple cards.

  • Racks and Cases
  • Sponge cushioning material

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[Processing Example] Cushioning Material for Aluminum Cases for Sales Promotion

[Processing Example] Cushioning Material for Aluminum Cases for Sales Promotion

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case that responds to the request for a stylish way to showcase products at sales locations. After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we perform cutting processing using a reciprocating cutter machine, adhere with tape, conduct inspection, and ship. Our company stores materials and performs slicing processing in-house, allowing us to procure materials with overwhelming speed. 【Specifications】 ■ Aluminum case with two handles ■ Cushioning material: PE foam A-8 black, adhered and cut ■ Lid: Wave sponge, measured separately, programmed *For detailed cases, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Sponge cushioning material

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[Processing Example] Inspection Tool Storage Case Cushioning Material

[Processing Example] Inspection Tool Storage Case Cushioning Material

By storing materials in-house and processing them through slicing, we can procure materials with overwhelming speed!

We would like to introduce a case where we responded to the request to "store inspection tools for screws according to our company's specifications." After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we perform cutting processing using a reciprocating cutter machine, adhere with tape, inspect, and ship. Since we store materials and perform slicing processing in-house, we can procure materials with overwhelming speed. 【Specifications】 ■ Storage case: 3 tiers, semi-transparent plastic interior ■ Material: PE foam A-8 black 1, IPW2 GPW2 36x314x217, 18 holes + 1 nut ■ Material: PE foam A-8 black Iw2 GW2 36x314x217, 22 holes + 1 nut *For detailed cases, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Sponge cushioning material

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[Processing Example] Cushioning Material for Partitions

[Processing Example] Cushioning Material for Partitions

By storing materials in-house and processing them through slicing, we can procure materials at an overwhelming speed!

We would like to introduce a case in response to the request to add protective sponge to movable partitions. After confirming the product specifications and usage conditions required by the customer, we check and create processing drawings, select and develop appropriate materials (sponge). Then, we perform cutting processing and deburring using a wire machine, and ship the products after inspection. Our company stores materials and performs slicing processing in-house, allowing for overwhelmingly fast material procurement. 【Specifications】 ■ Material: PE Foam A-8 Yellow, Red, Blue, Green ■ Wire Processing: Grooved *For detailed cases, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Sponge cushioning material

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"Collection of Examples of Processing Cushioning Materials" *Presented as a set of 2 books.

"Collection of Examples of Processing Cushioning Materials" *Presented as a set of 2 books.

We are currently offering a collection of case studies that include examples of a 20% cost reduction achieved through improved work efficiency and know-how for reducing the cost of cushioning materials!

Our company is a manufacturer of sponge and rubber processing. With over 60 years of experience and advanced technology, we flexibly respond to our customers' needs. We produce a wide range of products, including cushioning materials, sound-absorbing materials, thermal insulation materials, and packing for precision parts, starting from just one piece. We also offer mold-less production, which helps keep costs down even for small lots, and we accept production based on hand-drawn sketches or without any drawings. We are currently offering two booklets: our "Processing Case Collection" and "Material-Specific Processing Case Collection." Please take a look, and feel free to contact us with any inquiries. We also distribute a process chart that eliminates waste through process management and review of work procedures. 【Contents (excerpt)】 <Processing Case Collection> ◎ Portable glass cushioning material ◎ Desktop 5S tools ◎ Cushions for health equipment <Material-Specific Processing Case Collection> ◎ NBR (nitrile rubber) sponge processed products ◎ EPDM sponge processed products ◎ Urethane processed products *The processing case collection can be viewed immediately via "PDF Download."

  • Cushioning material
  • others
  • Sponge cushioning material

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B-4 sponge cushioning material with circular hole processing for transporting plates and ceramics.

B-4 sponge cushioning material with circular hole processing for transporting plates and ceramics.

B-4 sponge cushioning material with circular hole processing. How about using it for transporting plates and ceramics?

It corresponds to cushioning materials with circular hole processing using B-4 sponge. For fragile products such as plates and ceramic items, it is a cushioning structure that can hold the shape during transportation. By applying circular hole processing, the outer circumference of the product is supported on a surface, making it easier to reduce shifting and impacts during movement. The B-4 sponge has moderate elasticity, which helps soften impacts on the ceramic surface while providing stable holding. 【Processing Points】 - Production of cushioning materials using B-4 sponge - Shape retention through circular hole processing - Dimension adjustments to fit plates and ceramic sizes - Hole arrangements designed for multiple placements are also possible - Impact adjustments considering transportation use

  • Commercial Japanese tableware and supplies
  • Sponge cushioning material

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ECS black cushioning material, inner pad for case, card key holder, etc.

ECS black cushioning material, inner pad for case, card key holder, etc.

ECS black cushioning material, inner pad for case, card key holder, etc.

We support the production of cushioning materials and internal pads for cases using ECS black sponge. It is possible to cut shapes according to the application, such as card key holders and storage compartments for small parts. ECS black is a lightweight and easy-to-handle sponge material that is easy to use as interior material for cases. Due to its calm black color, it blends well with display cases and equipment storage cases, resulting in a pleasing finish.

  • Racks and Cases
  • Sponge cushioning material

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